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永磁电机RMXPRT的温升问题

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发表于 2010-5-30 10:22 | 显示全部楼层 |阅读模式

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用RMxprt模拟设计了一个永磁电机,设计分拆后,设计数据输出如下



         BRUSHLESS PERMANENT MAGNET DC MOTOR DESIGN
          File: d:/ansoft/elegance.pjt/elegance.res

     GENERAL DATA
Rated Output Power (kW): 1.5
Rated Voltage (V): 220
Number of Poles: 6
Given Rated Speed (rpm): 3000
Friction and Wind Loss (W): 12
Rotor Position: Inner
Type of Circuit: C2
Lead Angle of Trigger in Elec. Degrees: 0
Trigger Pulse Width in Elec. Degrees: 120
One-Transistor Voltage Drop (V): 2
One-Diode Voltage Drop (V): 2
Operating Temperature (C): 60
Maximum Current for CCC (A): 0
Minimum Current for CCC (A): 0

     STATOR DATA
Number of Stator Slots: 24
Outer Diameter of Stator (mm):   120
Inner Diameter of Stator (mm):   75
Type of Stator Slot: 2
Dimension of Stator Slot
            hs0 (mm):   0.5
            hs1 (mm):   1
            hs2 (mm):   8.2
            bs0 (mm):   2.5
            bs1 (mm):   5.6
            bs2 (mm):   7.6
Top Tooth Width (mm):   4.61018
Bottom Tooth Width (mm):   4.75693
Skew Width (Number of Slots) 1
Length of Stator Core (mm):   65
Stacking Factor of Stator Core: 0.95
Type of Steel: D23
Slot Insulation Thickness (mm):   0.3
End Length Adjustment (mm):   0
Number of Parallel Branches: 1
Number of Conductors per Slot: 60
Type of Coils: 21
Average Coil Pitch: 5
Number of Wires per Conductor: 1
Wire Diameter (mm):   0.8
Wire Wrap Thickness (mm):   0.09
Stator Slot Fill Factor (%): 73.8659
Coil Half-Turn Length (mm):   148.645

     ROTOR DATA
Minimum Air Gap (mm):   0.5
Inner Diameter (mm):   26
Length of Rotor (mm):   65
Stacking Factor of Iron Core: 0.95
Type of Steel: D23
Polar Arc Radius (mm):   37
Mechanical Pole Embrace: 0.7
Electrical Pole Embrace: 0.699806
Max. Thickness of Magnet (mm):   3.5
Width of Magnet (mm):   26.5192
Type of Magnet: xg196/96
Type of Rotor: 1

     PERMANENT MAGNET DATA
Residual Flux Density (Tesla): 0.96
Coercive Force (kA/m): 690
Maximum Energy Density (kJ/m^3): 183
Relative Recoil Permeability: 1
Demagnetized Flux Density (Tesla): 5.85938e-005
Recoil Residual Flux Density (Tesla): 0.867073
Recoil Coercive Force (kA/m): 690.015
     MATERIAL CONSUMPTION
Armature Copper Density (kg/m^3):   8900
Permanent Magnet Density (kg/m^3):   7800
Armature Core Steel Density (kg/m^3):   7800
Rotor Core Steel Density (kg/m^3):   7800
Armature Copper Weight (kg):   0.957574
Permanent Magnet Weight (kg):   0.275114
Armature Core Steel Weight (kg):   2.3704
Rotor Core Steel Weight (kg):   1.44241
Total Net Weight (kg):   5.0455
Armature Core Steel Consumption (kg):   5.43328
Rotor Core Steel Consumption (kg):   1.85361

     STEADY STATE PARAMETERS
Stator Winding Factor: 0.853553
D-Axis Reactive Inductance Lad (H): 0.00959714
Q-Axis Reactive Inductance Laq (H): 0.00959714
D-Axis Inductance L1+Lad(H): 0.0150475
Q-Axis Inductance L1+Laq(H): 0.0150475
Armature Leakage Inductance L1 (H): 0.00545037
Zero-Sequence Inductance L0 (H): 0
Armature Phase Resistance R1 (ohm): 4.39676
D-Axis Time Constant (s): 0.00218278
Q-Axis Time Constant (s): 0.00218278
Ideal Torque Constant KT (Nm/A): 0.850073
Ideal Back-EMF Constant KE (Vs/rad): 0.850073

     NO-LOAD MAGNETIC DATA
Stator-Teeth Flux Density (Tesla): 1.57078
Stator-Yoke Flux Density (Tesla): 0.997691
Rotor-Yoke Flux Density (Tesla): 0.499656
Air-Gap Flux Density (Tesla): 0.697447
Magnet Flux Density (Tesla): 0.733868
Stator-Teeth Ampere Turns (A.T): 31.4661
Stator-Yoke Ampere Turns (A.T): 7.28378
Rotor-Yoke Ampere Turns (A.T): 1.55619
Air-Gap Ampere Turns (A.T): 330.632
Magnet Ampere Turns (A.T): -371.014
Armature Reactive Ampere Turns
  at Start Operation (A.T): 3044.55
Leakage-Flux Factor: 1
Correction Factor for Magnetic
  Circuit Length of Stator Yoke: 0.665359
Correction Factor for Magnetic
  Circuit Length of Rotor Yoke: 0.809418
No-Load Speed (rpm): 2151.51
Cogging Torque (N.m): 2.87338e-013

     FULL-LOAD DATA
Average Input Current (A): 8.92866
Root-Mean-Square Armature Current (A): 6.72745
Armature Thermal Load (A^2/mm^3): 550.279
Specific Electric Loading (A/mm): 41.1152
Armature Current Density (A/mm^2): 13.3838
Friction and Wind Loss (W): 5.73368
Iron-Core Loss (W): 27.7244
Armature Copper Loss (W): 397.983
Transistor Loss (W): 29.5843
Diode Loss (W): 2.94341
Total Loss (W): 463.969
Output Power (W): 1500.34
Input Power (W): 1964.3
Efficiency (%): 76.38
Rated Speed (rpm): 1433.42
Rated Torque (N.m): 9.99508
Locked-Rotor Torque (N.m): 55.7586
Locked-Rotor Current (A): 64.879

     WINDING ARRANGEMENT
The 2-phase, 2-layer winding can be arranged in 8 slots as below:
AABBXXYY

Angle per slot (elec. degrees): 45
Phase-A axis (elec. degrees): 135
First slot center (elec. degrees): 0

     TRANSIENT FEA INPUT DATA
For Armature Winding:
  Number of Turns: 360
  Parallel Branches: 1
  Terminal Resistance (ohm): 4.39676
  End Leakage Inductance (H): 0.00138292
2D Equivalent Value:
  Equivalent Air-Gap Length (mm): 65
  Equivalent Stator Stacking Factor: 0.95
  Equivalent Rotor Stacking Factor: 0.95
  Equivalent Br (Tesla): 0.867073
  Equivalent Hc (kA/m): 690.015
Estimated Rotor Moment of Inertia (kg m^2): 0.00149257


因为是英文版的,好多量都看不懂具体含义
想请教大家一下,电机的温升是哪一类的哪一项啊?
还有就是,温升和设计输入时的哪些变量有关?
可请各位给予解答。。在这里小弟先谢过了!
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[LV.2]偶尔看看I

发表于 2010-5-30 12:10 | 显示全部楼层
rm是计算不了电机的温升的

英文参数不会 ,可以参看  rm5.0有一本中文版  用户手册  在我发的索引贴中

温升和什么有关  ,这个你要看电机设计啊!   一般小电机  是通过热负荷来控制温升的  但这个和电机风路  冷却方式都有关!   这个是原理性的问题    你要看书和经验地!   温升的仿真计算  用ansys、flux都可以
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发表于 2010-5-30 21:51 | 显示全部楼层
那要如何在ePhysics下模擬線圈和定子溫升的問題呢
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发表于 2011-6-21 11:57 | 显示全部楼层
可以使用ansys模拟温度,感觉很好用
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发表于 2011-6-21 12:06 | 显示全部楼层
Armature Thermal Load (A^2/mm^3): 550.279
-------------------------------------------------------------------

如果有经验的话,通过这一项可以判断温升。

此电机如果有冷却的话(风冷)温升不会很高

没有风冷的情况下温升不低。
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