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积分2048回帖0西莫币 贡献 威望 存款 阅读权限35最后登录1970-1-1 
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BRUSHLESS PERMANENT MAGNET DC MOTOR DESIGN
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 File: Setup1.res
 
 
 GENERAL DATA
 
 Rated Output Power (kW):        0.04
 Rated Voltage (V):        24
 Number of Poles:        4
 Given Rated Speed (rpm):        2500
 Frictional Loss (W):        1.66667
 Windage Loss (W):        0
 Rotor Position:        Inner
 Type of Load:        Fan Load
 Type of Circuit:        Y3
 Lead Angle of Trigger in Elec. Degrees:        0
 Trigger Pulse Width in Elec. Degrees:        120
 One-Transistor Voltage Drop (V):        1
 One-Diode Voltage Drop (V):        0.7
 Operating Temperature (C):        75
 Maximum Current for CCC (A):        5
 Minimum Current for CCC (A):        0
 
 
 STATOR DATA
 
 Number of Stator Slots:        6
 Outer Diameter of Stator (mm):          55
 Inner Diameter of Stator (mm):          26.6
 
 Type of Stator Slot:        4
 Stator Slot
 hs0 (mm):          1
 hs1 (mm):          0.5
 hs2 (mm):          8
 bs0 (mm):          2
 bs1 (mm):          11.7345
 bs2 (mm):          20.9721
 rs (mm):          2
 
 Top Tooth Width (mm):          4.6
 Bottom Tooth Width (mm):          4.6
 Skew Width (Number of Slots)        0
 
 Length of Stator Core (mm):          22
 Stacking Factor of Stator Core:        0.97
 Type of Steel:        steel_1008
 Designed Wedge Thickness (mm):          0.253617
 Slot Insulation Thickness (mm):          0
 Layer Insulation Thickness (mm):          0
 End Length Adjustment (mm):          0
 Number of Parallel Branches:        1
 Number of Conductors per Slot:        114
 Type of Coils:        21
 Average Coil Pitch:        1
 Number of Wires per Conductor:        1
 Wire Diameter (mm):          1.024
 Wire Wrap Thickness (mm):          0
 Slot Area (mm^2):        178.813
 Net Slot Area (mm^2):        173.934
 Limited Slot Fill Factor (%):        75
 Stator Slot Fill Factor (%):        68.7257
 Coil Half-Turn Length (mm):          44.8285
 
 
 ROTOR DATA
 
 Minimum Air Gap (mm):          0.4
 Inner Diameter (mm):          8
 Length of Rotor (mm):          20
 Stacking Factor of Iron Core:        0.97
 Type of Steel:        steel_1008
 Polar Arc Radius (mm):          12.9
 Mechanical Pole Embrace:        0.7
 Electrical Pole Embrace:        0.698809
 Max. Thickness of Magnet (mm):          3
 Width of Magnet (mm):          12.535
 Type of Magnet:        Material1
 Type of Rotor:        1
 Magnetic Shaft:        No
 
 
 PERMANENT MAGNET DATA
 
 Residual Flux Density (Tesla):        660
 Coercive Force (kA/m):        400
 Maximum Energy Density (kJ/m^3):        66000
 Relative Recoil Permeability:        1313.07
 Demagnetized Flux Density (Tesla):        0.926514
 Recoil Residual Flux Density (Tesla):        660
 Recoil Coercive Force (kA/m):        400
 
 MATERIAL CONSUMPTION
 
 Armature Copper Density (kg/m^3):          8900
 Permanent Magnet Density (kg/m^3):          6000
 Armature Core Steel Density (kg/m^3):          7872
 Rotor Core Steel Density (kg/m^3):          7872
 
 Armature Copper Weight (kg):          0.224745
 Permanent Magnet Weight (kg):          0.0180503
 Armature Core Steel Weight (kg):          0.125526
 Rotor Core Steel Weight (kg):          0.0393463
 Total Net Weight (kg):          0.407668
 
 Armature Core Steel Consumption (kg):          0.496527
 Rotor Core Steel Consumption (kg):          0.0623514
 
 
 STEADY STATE PARAMETERS
 
 Stator Winding Factor:        0.866025
 D-Axis Reactive Inductance Lad (H):        0.00349228
 Q-Axis Reactive Inductance Laq (H):        0.00349228
 D-Axis Inductance L1+Lad(H):        0.00489781
 Q-Axis Inductance L1+Laq(H):        0.00489781
 Armature Leakage Inductance L1 (H):        0.00140553
 Zero-Sequence Inductance L0 (H):        0.000833111
 Armature Phase Resistance R1 (ohm):        0.269314
 Armature Phase Resistance at 20C (ohm):        0.221533
 D-Axis Time Constant (s):        0.0129673
 Q-Axis Time Constant (s):        0.0129673
 
 Ideal Back-EMF Constant KE (Vs/rad):        0.0717745
 Start Torque Constant KT (Nm/A):        0.0723422
 Rated Torque Constant KT (Nm/A):        0.0795287
 
 
 NO-LOAD MAGNETIC DATA
 
 Stator-Teeth Flux Density (Tesla):        2.24545
 Stator-Yoke Flux Density (Tesla):        2.22807
 Rotor-Yoke Flux Density (Tesla):        1.01293
 Air-Gap Flux Density (Tesla):        0.76361
 Magnet Flux Density (Tesla):        0.926514
 
 Stator-Teeth By-Pass Factor:        0.083698
 Stator-Yoke By-Pass Factor:        0.0185305
 Rotor-Yoke By-Pass Factor:        1.59766e-005
 
 Stator-Teeth Ampere Turns (A.T):        435.344
 Stator-Yoke Ampere Turns (A.T):        610.379
 Rotor-Yoke Ampere Turns (A.T):        1.71036
 Air-Gap Ampere Turns (A.T):        272.074
 Magnet Ampere Turns (A.T):        -1198.32
 
 Armature Reactive Ampere Turns
 at Start Operation (A.T):        149.358
 Leakage-Flux Factor:        1
 Correction Factor for Magnetic
 Circuit Length of Stator Yoke:        0.31243
 Correction Factor for Magnetic
 Circuit Length of Rotor Yoke:        0.756711
 
 No-Load Speed (rpm):        2852.49
 Cogging Torque (N.m):        0.0238009
 
 
 FULL-LOAD DATA
 
 Average Input Current (A):        1.98009
 Root-Mean-Square Armature Current (A):        1.71052
 Armature Thermal Load (A^2/mm^3):        29.0798
 Specific Electric Loading (A/mm):        14.0008
 Armature Current Density (A/mm^2):        2.07701
 Frictional and Windage Loss (W):        1.65777
 Iron-Core Loss (W):        0.000159942
 Armature Copper Loss (W):        2.36394
 Transistor Loss (W):        4.07452
 Diode Loss (W):        0.07695
 Total Loss (W):        8.17335
 Output Power (W):        39.3488
 Input Power (W):        47.5222
 Efficiency (%):        82.801
 
 Rated Speed (rpm):        2486.66
 Rated Torque (N.m):        0.151108
 
 Locked-Rotor Torque (N.m):        0.179367
 Locked-Rotor Current (A):        0.363652
 
 
 WINDING ARRANGEMENT
 
 The 3-phase, 2-layer winding can be arranged in 3 slots as below:
 
 ABC
 
 
 Angle per slot (elec. degrees):        120
 Phase-A axis (elec. degrees):        60
 First slot center (elec. degrees):        0
 
 
 
 TRANSIENT FEA INPUT DATA
 
 For Armature Winding:
 Number of Turns:        114
 Parallel Branches:        1
 Terminal Resistance (ohm):        0.269314
 End Leakage Inductance (H):        2.1042e-005
 2D Equivalent Value:
 Equivalent Model Depth (mm):        20
 Equivalent Stator Stacking Factor:        1.067
 Equivalent Rotor Stacking Factor:        0.97
 Equivalent Br (Tesla):        660
 Equivalent Hc (kA/m):        400
 Estimated Rotor Moment of Inertia (kg m^2):        6.78584e-006
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