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[永磁直流电机] 最进设计的大一个电机,求助

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[LV.2]偶尔看看I

发表于 2017-11-6 17:17 | 显示全部楼层 |阅读模式

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BRUSHLESS PERMANENT MAGNET DC MOTOR DESIGN

                      File: Setup1.res


     GENERAL DATA

Rated Output Power (kW):        0.04
Rated Voltage (V):        24
Number of Poles:        4
Given Rated Speed (rpm):        2500
Frictional Loss (W):        1.66667
Windage Loss (W):        0
Rotor Position:        Inner
Type of Load:        Fan Load
Type of Circuit:        Y3
Lead Angle of Trigger in Elec. Degrees:        0
Trigger Pulse Width in Elec. Degrees:        120
One-Transistor Voltage Drop (V):        1
One-Diode Voltage Drop (V):        0.7
Operating Temperature (C):        75
Maximum Current for CCC (A):        5
Minimum Current for CCC (A):        0


     STATOR DATA

Number of Stator Slots:        6
Outer Diameter of Stator (mm):          55
Inner Diameter of Stator (mm):          26.6

Type of Stator Slot:        4
Stator Slot       
            hs0 (mm):          1
            hs1 (mm):          0.5
            hs2 (mm):          8
            bs0 (mm):          2
            bs1 (mm):          11.7345
            bs2 (mm):          20.9721
            rs (mm):          2

Top Tooth Width (mm):          4.6
Bottom Tooth Width (mm):          4.6
Skew Width (Number of Slots)        0

Length of Stator Core (mm):          22
Stacking Factor of Stator Core:        0.97
Type of Steel:        steel_1008
Designed Wedge Thickness (mm):          0.253617
Slot Insulation Thickness (mm):          0
Layer Insulation Thickness (mm):          0
End Length Adjustment (mm):          0
Number of Parallel Branches:        1
Number of Conductors per Slot:        114
Type of Coils:        21
Average Coil Pitch:        1
Number of Wires per Conductor:        1
Wire Diameter (mm):          1.024
Wire Wrap Thickness (mm):          0
Slot Area (mm^2):        178.813
Net Slot Area (mm^2):        173.934
Limited Slot Fill Factor (%):        75
Stator Slot Fill Factor (%):        68.7257
Coil Half-Turn Length (mm):          44.8285


     ROTOR DATA

Minimum Air Gap (mm):          0.4
Inner Diameter (mm):          8
Length of Rotor (mm):          20
Stacking Factor of Iron Core:        0.97
Type of Steel:        steel_1008
Polar Arc Radius (mm):          12.9
Mechanical Pole Embrace:        0.7
Electrical Pole Embrace:        0.698809
Max. Thickness of Magnet (mm):          3
Width of Magnet (mm):          12.535
Type of Magnet:        Material1
Type of Rotor:        1
Magnetic Shaft:        No


     PERMANENT MAGNET DATA

Residual Flux Density (Tesla):        660
Coercive Force (kA/m):        400
Maximum Energy Density (kJ/m^3):        66000
Relative Recoil Permeability:        1313.07
Demagnetized Flux Density (Tesla):        0.926514
Recoil Residual Flux Density (Tesla):        660
Recoil Coercive Force (kA/m):        400

     MATERIAL CONSUMPTION

Armature Copper Density (kg/m^3):          8900
Permanent Magnet Density (kg/m^3):          6000
Armature Core Steel Density (kg/m^3):          7872
Rotor Core Steel Density (kg/m^3):          7872

Armature Copper Weight (kg):          0.224745
Permanent Magnet Weight (kg):          0.0180503
Armature Core Steel Weight (kg):          0.125526
Rotor Core Steel Weight (kg):          0.0393463
Total Net Weight (kg):          0.407668

Armature Core Steel Consumption (kg):          0.496527
Rotor Core Steel Consumption (kg):          0.0623514


     STEADY STATE PARAMETERS

Stator Winding Factor:        0.866025
D-Axis Reactive Inductance Lad (H):        0.00349228
Q-Axis Reactive Inductance Laq (H):        0.00349228
D-Axis Inductance L1+Lad(H):        0.00489781
Q-Axis Inductance L1+Laq(H):        0.00489781
Armature Leakage Inductance L1 (H):        0.00140553
Zero-Sequence Inductance L0 (H):        0.000833111
Armature Phase Resistance R1 (ohm):        0.269314
Armature Phase Resistance at 20C (ohm):        0.221533
D-Axis Time Constant (s):        0.0129673
Q-Axis Time Constant (s):        0.0129673

Ideal Back-EMF Constant KE (Vs/rad):        0.0717745
Start Torque Constant KT (Nm/A):        0.0723422
Rated Torque Constant KT (Nm/A):        0.0795287


     NO-LOAD MAGNETIC DATA

Stator-Teeth Flux Density (Tesla):        2.24545
Stator-Yoke Flux Density (Tesla):        2.22807
Rotor-Yoke Flux Density (Tesla):        1.01293
Air-Gap Flux Density (Tesla):        0.76361
Magnet Flux Density (Tesla):        0.926514

Stator-Teeth By-Pass Factor:        0.083698
Stator-Yoke By-Pass Factor:        0.0185305
Rotor-Yoke By-Pass Factor:        1.59766e-005

Stator-Teeth Ampere Turns (A.T):        435.344
Stator-Yoke Ampere Turns (A.T):        610.379
Rotor-Yoke Ampere Turns (A.T):        1.71036
Air-Gap Ampere Turns (A.T):        272.074
Magnet Ampere Turns (A.T):        -1198.32

Armature Reactive Ampere Turns
  at Start Operation (A.T):        149.358
Leakage-Flux Factor:        1
Correction Factor for Magnetic
  Circuit Length of Stator Yoke:        0.31243
Correction Factor for Magnetic
  Circuit Length of Rotor Yoke:        0.756711

No-Load Speed (rpm):        2852.49
Cogging Torque (N.m):        0.0238009


     FULL-LOAD DATA

Average Input Current (A):        1.98009
Root-Mean-Square Armature Current (A):        1.71052
Armature Thermal Load (A^2/mm^3):        29.0798
Specific Electric Loading (A/mm):        14.0008
Armature Current Density (A/mm^2):        2.07701
Frictional and Windage Loss (W):        1.65777
Iron-Core Loss (W):        0.000159942
Armature Copper Loss (W):        2.36394
Transistor Loss (W):        4.07452
Diode Loss (W):        0.07695
Total Loss (W):        8.17335
Output Power (W):        39.3488
Input Power (W):        47.5222
Efficiency (%):        82.801

Rated Speed (rpm):        2486.66
Rated Torque (N.m):        0.151108

Locked-Rotor Torque (N.m):        0.179367
Locked-Rotor Current (A):        0.363652


     WINDING ARRANGEMENT

The 3-phase, 2-layer winding can be arranged in 3 slots as below:

ABC


Angle per slot (elec. degrees):        120
Phase-A axis (elec. degrees):        60
First slot center (elec. degrees):        0



     TRANSIENT FEA INPUT DATA

For Armature Winding:
  Number of Turns:        114
  Parallel Branches:        1
  Terminal Resistance (ohm):        0.269314
  End Leakage Inductance (H):        2.1042e-005
2D Equivalent Value:
  Equivalent Model Depth (mm):        20
  Equivalent Stator Stacking Factor:        1.067
  Equivalent Rotor Stacking Factor:        0.97
  Equivalent Br (Tesla):        660
  Equivalent Hc (kA/m):        400
Estimated Rotor Moment of Inertia (kg m^2):        6.78584e-006
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发表于 2017-11-6 23:03 | 显示全部楼层
然后呐!!!!!!!!!!!!!!!!!
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发表于 2017-11-7 08:30 | 显示全部楼层
定子齿磁密与厄部磁密偏高,并且这么低的转速最好不要用6槽4极。
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