永磁直线电机 发表于 2016-6-29 13:18

变频永磁同步电机(螺杆压缩机用)

刚开始做螺杆压缩机永磁同步电机,下面计算单是一台45kW、8极、3000rmp、功率系数1.2,效率需达到1级能效标准。我现在对计算单里面的计算数据是否合理弄不清楚(工程经验少)比如:齿磁密、反电势、电枢电密、热负荷等重要参数的值,希望大神指导指导。
DJUSTABLE-SPEED PERMANENT MAGNET SYNCHRONOUS MOTOR DESIGN

                      File: Setup1.res


   GENERAL DATA

Rated Output Power (kW):        45
Rated Voltage (V):        360
Number of Poles:        8
Frequency (Hz):        200
Frictional Loss (W):        300
Windage Loss (W):        0
Rotor Position:        Inner
Type of Circuit:        Y3
Type of Source:        Sine
Domain:        Time
Operating Temperature (C):        75


   STATOR DATA

Number of Stator Slots:        48
Outer Diameter of Stator (mm):        290
Inner Diameter of Stator (mm):        205

Type of Stator Slot:        2
Stator Slot       
            hs0 (mm):        0.8
            hs1 (mm):        0.8
            hs2 (mm):        23.9
            bs0 (mm):        3.5
            bs1 (mm):        6.32853
            bs2 (mm):        9.4615
Top Tooth Width (mm):        7.3
Bottom Tooth Width (mm):        7.3
Skew Width (Number of Slots):        0

Length of Stator Core (mm):        160
Stacking Factor of Stator Core:        0.95
Type of Steel:        B35AV1900
Slot Insulation Thickness (mm):        0.3
Layer Insulation Thickness (mm):        0
End Length Adjustment (mm):        7
Number of Parallel Branches:        4
Number of Conductors per Slot:        16
Type of Coils:        11
Average Coil Pitch:        5
Number of Wires per Conductor:        11
Wire Diameter (mm):        0.85
Wire Wrap Thickness (mm):        0.08
Slot Area (mm^2):        230.577
Net Slot Area (mm^2):        194.157
Limited Slot Fill Factor (%):        80
Stator Slot Fill Factor (%):        78.4016
Coil Half-Turn Length (mm):        286.31
Wire Resistivity (ohm.mm^2/m):        0.0217


   ROTOR DATA

Minimum Air Gap (mm):        0.8
Inner Diameter (mm):        70
Length of Rotor (mm):        160
Stacking Factor of Iron Core:        0.95
Type of Steel:        B35AV1900
Bridge (mm):        1.85
Rib (mm):        9
Mechanical Pole Embrace:        0.737086
Electrical Pole Embrace:        0.770195
Max. Thickness of Magnet (mm):        6
Width of Magnet (mm):        57
Type of Magnet:        N35UH_xiu
Type of Rotor:        5
Magnetic Shaft:        No


   PERMANENT MAGNET DATA

Residual Flux Density (Tesla):        1.03
Coercive Force (kA/m):        700
Maximum Energy Density (kJ/m^3):        180.25
Relative Recoil Permeability:        1.17096
Demagnetized Flux Density (Tesla):        0
Recoil Residual Flux Density (Tesla):        1.03
Recoil Coercive Force (kA/m):        700

   MATERIAL CONSUMPTION

Armature Wire Density (kg/m^3):        8900
Permanent Magnet Density (kg/m^3):        7600
Armature Core Steel Density (kg/m^3):        7700
Rotor Core Steel Density (kg/m^3):        7700

Armature Copper Weight (kg):        12.2154
Permanent Magnet Weight (kg):        3.32698
Armature Core Steel Weight (kg):        25.723
Rotor Core Steel Weight (kg):        29.9869
Total Net Weight (kg):        71.2523

Armature Core Steel Consumption (kg):        61.847
Rotor Core Steel Consumption (kg):        38.6306


   STEADY STATE PARAMETERS

Stator Winding Factor:        0.965926
D-Axis Reactive Reactance Xad (ohm):        0.574457
Q-Axis Reactive Reactance Xaq (ohm):        1.83725
D-Axis Reactance X1+Xad (ohm):        0.754408
Q-Axis Reactance X1+Xaq (ohm):        2.0172
Armature Leakage Reactance X1 (ohm):        0.179951
Zero-Sequence Reactance X0 (ohm):        0.179951
Armature Phase Resistance R1 (ohm):        0.0159256
Armature Phase Resistance at 20C (ohm):        0.0131001


   NO-LOAD MAGNETIC DATA

Stator-Teeth Flux Density (Tesla):        1.51212
Stator-Yoke Flux Density (Tesla):        1.64044
Rotor-Yoke Flux Density (Tesla):        0.340537
Air-Gap Flux Density (Tesla):        0.725474
Magnet Flux Density (Tesla):        0.874658

Stator-Teeth By-Pass Factor:        0.00104749
Stator-Yoke By-Pass Factor:        0.000161731
Rotor-Yoke By-Pass Factor:        7.30053e-006

Stator-Teeth Ampere Turns (A.T):        27.7998
Stator-Yoke Ampere Turns (A.T):        57.2688
Rotor-Yoke Ampere Turns (A.T):        0.762821
Air-Gap Ampere Turns (A.T):        547.465
Magnet Ampere Turns (A.T):        -633.435

Leakage-Flux Factor:        1.15565
Correction Factor for Magnetic
Circuit Length of Stator Yoke:        0.296452
Correction Factor for Magnetic
Circuit Length of Rotor Yoke:        0.756126

No-Load Line Current (A):        16.2879
No-Load Input Power (W):        807.467
Cogging Torque (N.m):        14.674


   FULL-LOAD DATA

Maximum Line Induced Voltage (V):        482.951
Root-Mean-Square Line Current (A):        73.2157
Root-Mean-Square Phase Current (A):        73.2157
Armature Thermal Load (A^2/mm^3):        64.0055
Specific Electric Loading (A/mm):        21.827
Armature Current Density (A/mm^2):        2.9324
Frictional and Windage Loss (W):        300
Iron-Core Loss (W):        495.374
Armature Copper Loss (W):        256.105
Total Loss (W):        1051.48
Output Power (W):        44991.4
Input Power (W):        46042.9
Efficiency (%):        97.7163

Synchronous Speed (rpm):        3000
Rated Torque (N.m):        143.212
Torque Angle (degree):        36.1856

Maximum Output Power (W):        185438
Torque Constant KT (Nm/A):        1.6256


   WINDING ARRANGEMENT

The 3-phase, 1-layer winding can be arranged in 12 slots as below:

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Angle per slot (elec. degrees):        30
Phase-A axis (elec. degrees):        105
First slot center (elec. degrees):        0



   TRANSIENT FEA INPUT DATA

For Armature Winding:
Number of Turns:        128
Parallel Branches:        4
Terminal Resistance (ohm):        0.0159256
End Leakage Inductance (H):        2.71948e-005
2D Equivalent Value:
Equivalent Model Depth (mm):        160
Equivalent Stator Stacking Factor:        0.95
Equivalent Rotor Stacking Factor:        0.95
Equivalent Br (Tesla):        1.03
Equivalent Hc (kA/m):        700
Estimated Rotor Inertial Moment (kg m^2):        0.20971

永磁直线电机 发表于 2016-6-29 13:27

大神给指导指导,这东西没老师带真的难摸啊!!

Nephology 发表于 2016-6-29 13:56

Rotor-Yoke Flux Density (Tesla):0.340537转子轭磁密有点底,Cogging Torque (N.m): 14.674相对于额定转矩143.212,齿槽转矩有点太大了。你这程序怎么连最重要的东西空载反电势都没有显示呢?

永磁直线电机 发表于 2016-6-29 14:25

Nephology 发表于 2016-6-29 13:56
Rotor-Yoke Flux Density (Tesla):0.340537转子轭磁密有点底,Cogging Torque (N.m): 14.674相对于额定 ...

就是ANSOFT V14的RM啊,FULL-LOAD反电动势是482V啊!您说的上面的转子轭磁密底,和齿槽转矩大怎么解决呢?需要调哪些参数

Nephology 发表于 2016-6-29 16:20

永磁直线电机 发表于 2016-6-29 14:25
就是ANSOFT V14的RM啊,FULL-LOAD反电动势是482V啊!您说的上面的转子轭磁密底,和齿槽转矩大怎么解决呢 ...

我说的是空载反电势,你那个482V是满负载时的反电势。轭部磁密磁密太小了可以调节一下转子的内径,齿槽转矩太大了可以通过改变极弧系数,改变永磁体形状,改变定子斜槽虚拟槽等等

liys 发表于 2016-6-30 13:58

“Maximum Line Induced Voltage (V):      482.951”, 字面上可以译成“最大线感应电压”,实际上是否就是空载反电势?因为是“Maximun”?请赐教。

土豆烧洋芋 发表于 2016-7-3 10:57

除以1.414你这个最大也就340 实际测试还会有偏差设计值做到365左右

SR2007 发表于 2016-8-7 20:55

楼主,我的设计表中也没有空载反电势这一个参数,请问应该在哪里找出呢?
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