czq210006 发表于 2013-12-20 14:05

rmxprt 计算出入

PERMANENT MAGNET DC MOTOR DESIGN

                      File: Setup1.res


   GENERAL DATA

Rated Output Power (kW):      0.096
Rated Voltage (V):      12
Number of Poles:      2
Given Rated Speed (rpm):      6100
Frictional Loss (W):      0
Windage Loss (W):      0
Brush Displacement:      0
One-Pair Brush Voltage Drop (V):      1.5
Type of Load:      Constant Power
Operating Temperature (C):      75


   ROTOR DATA

Number of Rotor Slots:      12
Outer Diameter of Rotor (mm):          44
Inner Diameter of Rotor (mm):          9

Type of Rotor Slot:      2
Dimension of Rotor Slot
            hr0 (mm):          0.71
            hr1 (mm):          0.81
            hr2 (mm):          9.44
            br0 (mm):          2.5
            br1 (mm):          8.57
            br2 (mm):          3.44
Top Tooth Width (mm):          2.30485
Bottom Tooth Width (mm):          2.37354
Skew Width (Number of Slots):      0

Length of Rotor Core (mm):          41
Stacking Factor of Rotor Core:      0.95
Type of Steel:      D23_50
Slot Insulation Thickness (mm):          0
Layer Insulation Thickness (mm):          0
End Length Adjustment (mm):          0
Number of Virtual Slots per Slot:      1
Number of Conductors per Slot:      20
Type of Armature Winding:      Lap Winding
Multiplex Number:      2
Coil Pitch (Virtual Slots):      6
Number of Wires per Conductor:      2
Wire Diameter (mm):          0.9
Wire Wrap Thickness (mm):          0
Number of Parallel Branches:      4
Net Slot Area (mm^2):      61.3342
Limited Slot Fill Factor (%):      75
Slot Fill Factor (%):      52.8253


   STATOR DATA

Minimum Air Gap (mm):          0.35
Outer Diameter (mm):          64.3
Length of Stator (mm):          95
Stacking Factor of Iron Core:      0.95
Type of Steel:      steel_1008
Polar Arc Offset (mm):          0
Polar Arc Radius (mm):          22.35
Physical Pole Embrace:      0.726
Computed Pole Embrace:      0.725916
Max. Thickness of Magnet (mm):          6.5
Length of Magnet (mm):          56
Type of Magnet:      Y30BH


   PERMANENT MAGNET DATA

Residual Flux Density (Tesla):      0.39
Coercive Force (kA/m):      232
Maximum Energy Density (kJ/m^3):      27
Relative Recoil Permeability:      1.1004
Demagnetized Flux Density (Tesla):      0.15501
Recoil Residual Flux Density (Tesla):      0.377954
Recoil Coercive Force (kA/m):      273.331


   COMMUTATOR & BRUSH DATA

Type of Commutator:      Cylinder Type
Commutator Diameter (mm):          22.5
Commutator Length (mm):          20
Commutator Insulation (mm):          0.5
Brush Width (mm):          8
Brush Length (mm):          15
Number of Brush Pairs:      1
Press per Unit Area (g/mm^2):      0.25
Frictional Coefficient:      0
Magnetic Shaft:      Yes

   MATERIAL CONSUMPTION

Armature Copper Density (kg/m^3):          8900
Permanent Magnet Density (kg/m^3):          7800
Armature Core Steel Density (kg/m^3):          7820
Rotor Core Steel Density (kg/m^3):          7872

Armature Copper Weight (kg):          0.311984
Permanent Magnet Weight (kg):          0.331553
Armature Core Steel Weight (kg):          0.196704
Stator Core Steel Weight (kg):          0.449289
Total Net Weight (kg):          1.28953

Armature Core Steel Consumption (kg):          0.672837
Stator Core Steel Consumption (kg):          3.21783


   NO-LOAD MAGNETIC DATA

Rotor-Teeth Flux Density (Tesla):      1.91174
Rotor-Yoke Flux Density (Tesla):      0.984302
Stator-Yoke Flux Density (Tesla):      1.27355
Air-Gap Flux Density (Tesla):      0.362588
Magnet Flux Density (Tesla):      0.311563

Rotor-Teeth Ampere Turns (A.T):      170.441
Rotor-Yoke Ampere Turns (A.T):      1.89304
Stator-Yoke Ampere Turns (A.T):      19.9652
Air-Gap Ampere Turns (A.T):      119.752
Magnet Ampere Turns (A.T):      -312.086

Armature Reactive Ampere Turns
at Start Operation (A.T):      6064.74
Leakage-Flux Factor:      1
Correction Factor for Magnetic
Circuit Length of Rotor Yoke:      0.658787
Correction Factor for Magnetic
Circuit Length of Stator Yoke:      0.605316

No-Load Speed (rpm):      6918.35
No-Load Current (A):      0.293717
No-Load Input Power (W):      3.5246

Torque Constant KT (Nm/A):      0.0144825
Back-EMF Constant KE (Vs/rad):      0.0144825

Cogging Torque (N.m):      0.0285416


   FULL-LOAD DATA

Input Current (A):      9.67987
Armature Current (A):      2.41997
Armature Thermal Load (A^2/mm^3):      7.99139
Specific Electric Loading (A/mm):      4.20163
Armature Current Density (A/mm^2):      1.90197
Frictional and Windage Loss (W):      0
Iron-Core Loss (W):      2.97543
Armature Copper Loss (W):      2.43336
Brush Loss (W):      14.5198
Total Loss (W):      19.9286
Output Power (W):      96.2298
Input Power (W):      116.158
Efficiency (%):      82.8436

Rated Speed (rpm):      6757.63
Rated Torque (N.m):      0.135984

Locked-Rotor Torque (N.m):      5.85549
Locked-Rotor Current (A):      404.316


   COMMUTATING DATA

Induced Voltage by Inductance (V):      0.64614
Induced Voltage
by Armature Reaction Field (V):      0.337233
Induced Voltage by Main Field (V):      -0
Total Induced Voltage (V):      0.983373


   TRANSIENT FEA INPUT DATA

For Armature Winding:
Number of Turns:      120
Parallel Branches:      4
Terminal Resistance (ohm):      0.0259698
End Leakage Inductance (H):      1.28302e-005
For One Armature Coil:
Number of Turns:      10
Parallel Branches:      1
Terminal Resistance (ohm):      0.0391572
End Leakage Inductance (H):      1.71069e-005
2D Equivalent Value:
Equivalent Model Depth (mm):      41
Equivalent Stator Stacking Factor:      2.20122
Equivalent Rotor Stacking Factor:      0.95
Equivalent Br (Tesla):      0.384407
Equivalent Hc (kA/m):      273.331
Estimated Rotor Inertial Moment (kg m^2):      0.000117676


空载电流很小,堵转电流很大.实际要求是额定转矩0.146N.M,额定电流12A

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